Services CNC Screw Machining
Services
Zero Defect Cold
Headed Parts
Past Projects Cold Heading of Stainless
Steel SEMS Fastener for
the Automotive,
Appliance & Medical
Industries
Converting Stainless
Steel Fasteners from
Screw Machine to Cold
Headed for the
Automotive & Electronics
Industry
CNC Machined Octogon Milled Locating PinMulti-Spindle CNC Turning
of a Copper Female Pin
Receptacle for the
Automotive Industry
ISO 9001:2008 CERTIFIED ANSI-RAB QMS ZERO Defect

Converting Stainless Steel Fasteners from Screw Machine to Cold Headed for the Automotive & Electronics Industry

An international automotive company approached Jeffrey-Jae Company, Inc. for a cost saving alternative on a high-volume part. Jeffrey-Jae was able to convert these stainless steel fasteners from screw machine to cold headed for an automotive computer assembly application. Utilizing precision cold heading and a secondary shaving operation, Jeffrey-Jae was able to create a custom fastener with a head size of 5.7mm with the option of either a hex head or flat screwdriver slot. The 14.05mm long, .006oz steel fasteners were made from 302 stainless steel and had a tightest tolerance within .005". Each fastener came pre-assembled with a SEMS spring washer and featured a shank with a smaller than nominal thread diameter, allowing for easier assembly.

Most importantly, our processes not only saved the client 70% over screw machining but also gave them the option to create fasteners with any head type and thread up to 4.5" in length.

For more information on this project and other cold heading and secondary shaving operation projects please contact Jeffrey-Jae.

(click on thumbnail to enlarge)

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Shaved SEMS Screw Drawing
Shaved SEMS Screw Drawing
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Shaved SEMS Screw
Shaved SEMS Screw
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Shaved SEMS Application
Shaved SEMS Application

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Converting Stainless Steel Fasteners from Screw Machine to Cold Headed Project Highlights

Product Name Cold Headed Stainless Steel Fastener
Product Description This was manufactured for an automotive computer assembly application.
Capabilities Applied/Processes Cold Heading & and Secondary Shaving Operation
  • Form Fastener w/ Hex Head and Flat Screwdriver Slot
  • Shave Shank in Secondary
  • Assemble Lock Washer to Cold headed Blank
  • Roll Threads (post washer assembly) to Ensure Washer Retention
  • Passivate
  • Apply Adhesive Patch to Threads
Overall Part Dimensions
Length: 14.05mm
Head Size: 5.7mm
Shank: Ø1.60mm
Thread: M3 x .50
Tightest Tolerances +/- .005"
Finish Passivation
Material Used 302 Stainless Steel
Features Pre-Assembled w/ SEMS Spring Washer
Shank has a Smaller Diameter Than The Nominal Diameter of Thread for Easy Assembly
Can be Manufactured w/ Many Different Features
  • Any Head Type
  • Any Thread
  • Any Length up to 4.5"
70% Cost Savings over Screw Machining
Estimated Part Weight 0.006 oz
Industry for Use Automotive / Electronics
Standards Met Customer supplied print, 2D CAD Drawing
ANSI IFI-141, "Zero Defects"
Delivery Location Munich, Germany

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